Fujikin Singapore
Why
Hydrogen? Contribution
and Safety Fuel Cell Vehicles (FCV)
and Transport High-Pressure
Products Applications Fujikin's
Achievements
Hydrogen? Contribution
and Safety Fuel Cell Vehicles (FCV)
and Transport High-Pressure
Products Applications Fujikin's
Achievements
High-Pressure Products Applications
1. Control Valve
| Parts | Materials |
|---|---|
| Body | SUS316+Co base alloy |
| Seat | SUS316+Co base alloy |
| Stem | SUS316+Co base alloy |
| Gland Packing | PVDF+PFA |
| Packing Gland Brush | SUS304 |
Fujikin Control valve was developed especially for meeting the specifications for the hydrogen station. Various developments such as:
- Consideration of material.
- The development of valve anticipating the revising of regulations.
- The development of control valve that can apply to communications fuelling for the reduction of fuelling time to the vehicle.
- The development of tube fitting and auto welding which has improved its reliability and maintainability.
- Fujikin has achieved to develop a compact model valve, and the improvement of maintainability by conducting evaluations.
| Cv Value Menu | ||
|---|---|---|
| Rated Cv Value (Max) | Range Ability | Characteristics |
| 0.25 | 100:1 | EQ% or Linear |
| 0.15 | ||
| 0.1 | ||
| 0.07 | ||
| 0.05 | ||
| 0.035 | ||
| 0.025 | ||
| 0.015 | ||
| 0.01 | ||
Excellent Flow controllability
Accessories for Automatic Valve
Regulators with filter
Features
1. Regulating required air supply pressure for flow control valve
| Makers | SSS Co., Ltd. | |
|---|---|---|
| Model No. | XR-108 | |
| Specifications | Air Connecting Port | Rc1/4 (Pressure Gauge: Rc1/8) |
| Filter Element | Polyprene bonded material Element: 5 µm |
|
| Max Supply Pressure | 0.9 MPa | |
| Weight | 0.26 Kg | |
Solenoid Valve
| Explosion Proof Construction | Item Numbers | Types | Makers | Features |
|---|---|---|---|---|
| ExdIICT6 | MOOU-8-E22POA-SA | — | KANEKO SANGYO CO., LTD |
|
| Ex e mb IIC | WBLPG551A005MS | Direct Mount Type 3-Way | ASCO JAPAN CP., LTD |
|
| WBLPG551A017MS | Direct Mount Type 4-Way | |||
| WBLPG551A001MS | NAMUR Type 3,4-Way | |||
| Ex ia IIC T4 | CFSCISG551C505MO | Direct Mount Type 3-Way | ASCO JAPAN CP., LTD |
|
| CFSCISG551C517MO | Direct Mount Type 4-Way | |||
| CFSCISG551C501MO | NAMUR Type 3,4-Way |
*When ordering, please specify explosion-proof construction and power supply specification.
Proximity switch, controller
Features
1. Output electrical signals indicating open or close status of valves.
2. Use a two wire DC system to allow for long distance wiring highly resistant to noise.
| Makers | Model No. IDEC Corporation | Explosion-proof Construction |
|---|---|---|
| Proximity switch | Bi2-G12-Y1 | ExiaIICT6 |
| Controller | IM1-12EX-R | [Exia]IIC |
Explosion proof accessories for Positioner
Intrinsially Safe Explosion Proof Barrer for E32M3 Series
| Makers | Model No. | Explosion-proof Construction |
|---|---|---|
| P & F | KFD2-SCD-Ex1.LK | Exia IIC |
Cable Gland for E53M3 (Explosion Proof) Series
| Makers | Model No. | Explosion-proof Construction | Connecting Threads |
|---|---|---|---|
| Shimada Elctric Co., Ltd | EXBM-16R-* | Exd IIC | 1/2 NPT |
*Please let us know the outer diameter of the cable to be used.
E53M3 (Explosion Proof) Electrical Wiring Closure Plug
| Makers | Model No. | Connecting Threads |
|---|---|---|
| Shimada Elctric Co., Ltd | SBP-16-1/2NPT | 1/2 NPT |
(2) Shut-off Valve
99.9 MPa Shut-off Valves (High Cv Value Type)
| Parts | Materials |
|---|---|
| Body | SUS316+Co base alloy |
| Disc | SUH660 |
| Gland Packing | PVDF+PFA |
| Actuator | A5056 (amongst others) |
Features
- Full-bore type [accommodates port diameter equal to or greater than the inner diameter of 14.2 (40,000psi) size (ø6.35)]
- No usage restrictions on flow direction and differential Pressure
- Connection: Cone and Thread Fitting.
Shut-off Valve (Low temperature type)
| Parts | Materials |
|---|---|
| Body | XM 19 |
| Disc | SUH660 |
| Actuator | A5056 (amongst others) |
Features
- Valve for Hydrogen station uses
- Design Pressure: 99.9 MPa
- Design Temperature: 253 to 50°C
- Japan Technology award 2019
(3) High Pressure Manual Valve
99.9 MPa Compact Manual Valves (Needle Valves)
60,000 psi Type(Nominal Diameter:6.35,9.52)
40,000 psi Type(Nominal Diameter:14.2)
| Parts | Materials |
|---|---|
| Body | SUS316+Co base alloy |
| Disc | SUH660 |
| Stem | SUS316 |
| Gland Packing | PVDF+PFA |
| Gland Nut | SUS316 |
| Handle | ADC12 |
Features
- Compact and with Durable Manual Valves
- With Lock Nut
(4) Check Valve
99.9 MPa Line Check Valves
60,000 psi Type (40,000 psi Type can also be manufactured.)
| Parts | Materials |
|---|---|
| Body A | SUS316+Co base alloy |
| Body B | SUS316+Co base alloy |
| Disc | SUS316 |
| Spring | SUS316 |
Features
- Compact, in line type
- Little pressure drop due to optimal flow pass
Specifications
| Design Pressure | 50MPa |
| Design Temperature | 85°C |
| Fluid Temperature Range | -40 to +85°C |
| Cracking Pressure | Max of 6.86 kPa |
| Range of Use Differential Pressure (Counter Pressure) | Min of 10 MPa |
(5) High Pressure Fittings (UPG)
High Performance Metal Gasket Fittings for Ultra High Pressure Hydrogen Gas
| Parts | Materials |
|---|---|
| Body | SUS316+Co base alloy |
| Nut | ASTM A276 316 |
| Collar | ASTM A276 316 |
| *For Norminal diameter 14.2, we uses JIS-compliant materials | |
Features
1. Excellent Air Tightness
- The unique seal structure realizes excellent airtightness.
- Metal gasket type with small load on pressure resistant parts even when detaching is repeated.
2. Excellent Installation and Operability/Removing
- No need for an axial space for detaching the device.
- Construction instructions include rotation control and overtightening prevention mechanism.
- Compared to coned and threaded joint, construction with low torque can be done.
Creativity of UPG High Pressure Fittings
3. Excellent Scalability
- Excellent vibration proof is achieved by separating the part to be sealed and the part receiving the external force.
- Lineup includes two pressure series: 95 MPa and 50 MPa
| No. | Items | Existing Technology Cone & Thread Fittings | Existing Technology Metal Gasket Fittings for Semiconductors | Metal Gasket Fittings for Ultra High-Pressure Hydrogen Gas |
|---|---|---|---|---|
| 1 | Seal Performance ( 82MPa ) |
ᐃ 99.9MPA Specification However, it is affected by the construction performance and sealing in unstable |
ᐃ 21.5MPa Specification | ⵔ 95MPa Specification Optimum value to maintain pressure ressistance comes from the coefficient of the fitting's inner diameter, diameter of the sealing surface protuberance and the gasket's inner/outer diameter, the sealing portion was devised. |
| 2 | Pressure Resistance ( 82MPa × 1.5 ) |
ⵔ | × (Diagram 4) The seal begins to separate from the gasket at 41MPa |
ⵔ (Diagram 5) |
| 3 | Construction Performance | × Tube threading and additional work on the tip is required |
ⵔ Additional processing is not required on the fitting parts |
ⵔ Same as left |
| 4 | Measures to prevent tubing circulation during construction | × No co-rotation countermeasure |
ᐃ A ball bearing is inserted in the nut, however it is unsuitable for the high load and corrosion resistance required in outdoor use |
ⵔ The nut's bearing is changed to a thrust bearing, which improves the high load and corrosion ressistance |
| 5 | Attachment / Detachment Durability | × Repeated attaching / detaching and the sealing surface deteriorates |
ⵔ When replacing the gasket, the health of the sealing surface in maintained |
ⵔ Same as left |
| 6 | Removability | × Space is required to remove the tube during attachment / detachment |
ⵔ Space is not required for attachment / detachment |
ⵔ Same as left |
| 7 | Vibration Ressistance | ᐃ Vibration resistance is supported by additional parts ( Diagram 6 ) |
ⵔ Vibration ressistance is a standard specification |
ⵔ Same as left ( Diagram 7 ) |
| 8 | Material's Hydrogen Resistance | ᐃ Body is Ni, equivalent speficiation SUS316 tube is not supported |
ᐃ Ni equivalent specification not supported |
ⵔ Ni equivalent specification is a standard specification |
Assessment results ⵔ : Excellent ᐃ : Slightly Inferior × : Inferior
◼ Construction
◼ Removability
Need more informaton?
Download the catalogue or
reach out to us by completing the form.
Download the catalogue or
reach out to us by completing the form.
Hydrogen? Contribution
and Safety Fuel Cell Vehicles (FCV)
and Transport High-Pressure
Products Applications Fujikin's
Achievements